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Aerospace and Aviation

Specialist NDT solutions for aircraft structures, components, and aerospace infrastructure — ensuring airworthiness, safety, and full compliance with global aviation standards.
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Aerospace and Aviation - NDTScan

Overview

NDTScan ensures the structural integrity and operational readiness of aircraft, aerospace components, and aviation infrastructure across the UK and Europe. From fuselage sections to critical fastener joints, we apply advanced non-destructive testing (NDT) techniques to detect hidden faults, material degradation, and fatigue cracking without dismantling or downtime.

Our work is crucial. We detect defects that could lead to catastrophic failure in flight, from internal delamination in composites to corrosion in metallic airframes. Combining phased array ultrasound, eddy current testing, thermographic inspection, and drone-assisted visual surveys, we deliver precise insights into asset condition, structural performance, and airworthiness compliance.

We don’t just scan—we prevent in-flight failures, safeguard lives, and help airlines, maintenance organisations, and OEMs make evidence-based maintenance decisions that meet the highest safety standards.

Material and Structural Integrity Under Extreme Conditions

Aerospace components endure unique stresses, temperature shifts, and environmental exposures. Internal defects often propagate invisibly until reaching a critical failure point. Advanced NDT techniques detect these flaws early, protecting airframes, engines, rotor systems, and mission-critical assemblies.

NDTScan leads the field in aerospace integrity assurance. Our inspections provide verifiable evidence of defect presence, depth, type, and severity, aligned with aviation regulatory frameworks including CAA, EASA, FAA, and AS9100 standards. We empower operators, maintainers, and manufacturers to preserve safety, reduce downtime, and optimise component lifecycle costs.

How We Survey Aerospace and Aviation Assets

Every aircraft and aerospace structure is unique, but inspection challenges repeat across platforms. Our proven approach applies to fixed-wing aircraft, helicopters, unmanned systems (UAVs), engines, wings, tail assemblies, landing gear, nacelles, and ground support equipment. All our Aerospace and Aviation inspection tools are portable, battery-powered, and certified for aviation use.

We work flexibly to aircraft maintenance schedules, flight cycles, and production timelines. Our inspection teams mobilise rapidly to airfields, MRO hangars, OEM sites, and offshore heliports. Critical findings are reported immediately, with full analysis and documentation typically completed within 24 hours.

Our Aerospace and Aviation survey techniques include:

  • Phased Array Ultrasonic Testing (PAUT): Detects internal flaws, corrosion, and delamination in metallic and composite components.
  • Eddy Current Testing (ECT): Identifies surface and sub-surface cracks, especially around fastener holes and welded joints.
  • Thermographic Inspection: Reveals hidden defects in composite structures through heat flow analysis.
  • Drone-Based Visual Inspection: Provides high-definition imagery of hard-to-access areas such as vertical stabilisers, wing undersides, and fuselage crowns.
  • Radiographic Testing (RT): Captures internal defect profiles in critical components using X-ray imaging.
  • Visual and Borescope Inspection: Examines internal engine components, fuel systems, and confined spaces without disassembly.

Why Aerospace and Aviation Clients Choose NDTScan

We serve commercial airlines, military operators, private aviation firms, aerospace manufacturers, and maintenance repair organisations (MROs) across the UK and Europe. Our experienced teams deliver rapid-response inspections backed by internationally certified NDT technicians and aviation RAMS documentation.

Our reporting supports airworthiness certifications, scheduled maintenance tasks, defect rectifications, and major overhaul (MRO) programmes—ensuring that flight safety is never compromised.

Advanced NDT for Aerospace and Aviation Reliability

NDTScan plays a critical role in the Aerospace and Aviation industry by delivering high-resolution, non-invasive testing solutions that minimise risk and maximise structural lifespan. Our services go far beyond routine checks—we deliver mission-critical diagnostics that ensure every inspection is traceable, certifiable, and aligned with international aerospace standards.

From rotary aircraft to fixed-wing fleets and space-grade components, our testing technologies enable early detection of defects that could ground aircraft, jeopardise missions, or compromise safety. Whether integrated into regular line maintenance or conducted during major overhauls, our non-destructive evaluations help operators avoid costly unscheduled downtime, extend part service life, and meet stringent certification requirements.

Supporting Fixed-Wing, Rotary, and UAS Platforms in Aerospace and Aviation

We support a diverse range of aircraft and aerospace systems, offering tailored testing workflows based on operational status, airframe configuration, and component material. These include:

  • Commercial jets and regional aircraft

  • Military fixed-wing and rotary platforms

  • Helicopters operating in offshore and tactical environments

  • Unmanned aerial systems (UAS) for defence, survey, or logistics

  • Aerospace assemblies such as control surfaces, spars, and skins

  • Engine nacelles, pylons, and air intake systems

  • Undercarriage, wheel wells, and high-stress mechanical linkages

Our agile inspection model means we can test entire fleets or specific suspect areas, whether for fatigue tracking, accidental damage investigation, or return-to-service verification.

Inspection Tools Certified for Aerospace Applications

Every tool in our Aerospace and Aviation inspection suite is selected for its compatibility with aviation-grade materials and compliance with airworthiness protocols. All equipment is calibrated to EN, ASTM, or MIL specifications and operated by qualified Level II and III NDT technicians with aerospace endorsements.

Key portable systems include:

  • Handheld Phased Array Units for wing skins, engine pylons, and hardpoints

  • Rotating Eddy Current Probes for fastener inspection and surface crack detection

  • Thermal Cameras optimised for composite delamination and bond evaluation

  • HD Visual and Zoom Cameras mounted on drones for safe, efficient access

  • Borescopes and Videoscopes for turbine blade and fuel tank examination

  • Radiographic Systems (when approved) for landing gear and structural castings

By combining digital data capture, real-time defect visualisation, and cloud-based reporting, we help aviation clients accelerate fault diagnosis and reduce grounded aircraft hours.

Corrosion and Fatigue Aerospace and Aviation Monitoring for Airframes

Aircraft skin, frames, and joints are exposed to repeated cyclic loading, temperature variation, humidity, and vibration. This makes fatigue cracking and corrosion key failure modes for both pressurised and unpressurised zones.

We use phased array and eddy current methods to:

  • Monitor multi-layer lap joints for disbonding and cracking

  • Check fastener holes and rivet lines for subsurface corrosion

  • Identify stress corrosion cracking (SCC) in aluminium alloys

  • Map delamination or voids in honeycomb sandwich panels

  • Assess painted or coated areas without removing protective films

These Aerospace and Aviation services are vital in preventative maintenance programmes and often used in scheduled C-Checks, D-Checks, or mid-life extensions. Our data outputs support decisions on rework, patching, or part replacement with full evidence trail for regulators and quality assurance teams.

Composite Material Inspection and Bond Validation

Modern aircraft structures increasingly rely on carbon fibre, Kevlar, and hybrid composite assemblies. These lightweight materials are efficient but prone to internal failure mechanisms that are invisible on the surface.

Our composite-focused Aerospace and Aviation inspection capabilities include:

  • Ultrasonic pulse echo scanning for detecting debonds, impact damage, or voids

  • Thermography to assess energy flow patterns across bonded joints

  • Shear wave UT for delamination detection in curved or sandwich structures

  • Tap testing and sound attenuation analysis for general integrity checks

These are regularly used for engine nacelles, rotor blades, fairings, and composite flight control surfaces, and are compliant with OEM inspection procedures and repair specifications.

Digital Reporting for Airworthiness Documentation

Our reporting process delivers clear, audit-ready results suitable for inclusion in:

  • Maintenance records and AMM/MPD compliance documentation

  • EASA Part 145 and FAA 145 facility reporting systems

  • Return-to-service certifications and ARC renewal documents

  • OEM production quality control records

  • Structural repair manuals (SRM) follow-up and repair tracking

Each Aerospace and Aviation inspection can include digital imagery, annotated scan results, calibrated measurement records, and full technician traceability—allowing maintenance planners, certifying staff, and QA auditors to validate compliance with national and international aviation standards.

Supporting MRO, OEM, and Airline Operations

NDTScan works across the Aerospace and Aviation supply chain, supporting:

  • MRO facilities conducting regular inspections, repairs, and life extensions

  • OEMs and Tier 1 suppliers verifying part quality and process compliance

  • Airline engineering teams during out-of-base checks or structural concerns

  • Military operators and logistics teams managing complex fleets

  • Leasing companies and auditors verifying condition at handover

We understand the cost of delay in Aerospace and Aviation. Our service model emphasises rapid mobilisation, short on-site dwell times, and integrated digital reporting to help clients maintain full operational continuity with minimal disruption.

Why NDTScan Is Trusted Across the Aerospace and Aviation Sector

NDTScan delivers inspection services that meet the speed, precision, and certification demands of flight-critical applications. We are chosen because:

  • We use CAA, EASA, and FAA-compliant inspection methods

  • Our technicians are Level 2/3 certified with aerospace authorisations

  • We integrate with existing MRO and OEM inspection workflows

  • We offer 24/7 mobilisation and emergency inspection coverage

  • Our data is digitally traceable, audit-ready, and fully standardised

Whether certifying an engine pylon post-bird strike, checking an aileron assembly for moisture ingress, or performing condition assessments on parked aircraft, we provide the insight aviation operators need to stay airborne, safely and compliantly.

NDTScan provides advanced non-destructive testing (NDT) solutions tailored for aerospace and aviation. Our services ensure accurate, compliant, and efficient diagnostics across all sectors, from aerospace to infrastructure. With cutting-edge equipment and over a decade of experience, we deliver certified inspections that minimise downtime and maximise safety. Trust NDTScan for reliable, data-driven reporting that enhances your decision-making and operational excellence.

NDTScan ensures the structural integrity and operational readiness of aircraft, aerospace components, and aviation infrastructure across the UK and Europe. From fuselage sections to critical fastener joints, we apply advanced non-destructive testing (NDT) techniques to detect hidden faults, material degradation, and fatigue cracking without dismantling or downtime.

Our work is crucial. We detect defects that could lead to catastrophic failure in flight, from internal delamination in composites to corrosion in metallic airframes. Combining phased array ultrasound, eddy current testing, thermographic inspection, and drone-assisted visual surveys, we deliver precise insights into asset condition, structural performance, and airworthiness compliance.

We don’t just scan—we prevent in-flight failures, safeguard lives, and help airlines, maintenance organisations, and OEMs make evidence-based maintenance decisions that meet the highest safety standards.

Material and Structural Integrity Under Extreme Conditions

Aerospace components endure unique stresses, temperature shifts, and environmental exposures. Internal defects often propagate invisibly until reaching a critical failure point. Advanced NDT techniques detect these flaws early, protecting airframes, engines, rotor systems, and mission-critical assemblies.

NDTScan leads the field in aerospace integrity assurance. Our inspections provide verifiable evidence of defect presence, depth, type, and severity, aligned with aviation regulatory frameworks including CAA, EASA, FAA, and AS9100 standards. We empower operators, maintainers, and manufacturers to preserve safety, reduce downtime, and optimise component lifecycle costs.

How We Survey Aerospace and Aviation Assets

Every aircraft and aerospace structure is unique, but inspection challenges repeat across platforms. Our proven approach applies to fixed-wing aircraft, helicopters, unmanned systems (UAVs), engines, wings, tail assemblies, landing gear, nacelles, and ground support equipment. All our Aerospace and Aviation inspection tools are portable, battery-powered, and certified for aviation use.

We work flexibly to aircraft maintenance schedules, flight cycles, and production timelines. Our inspection teams mobilise rapidly to airfields, MRO hangars, OEM sites, and offshore heliports. Critical findings are reported immediately, with full analysis and documentation typically completed within 24 hours.

Our Aerospace and Aviation survey techniques include:

  • Phased Array Ultrasonic Testing (PAUT): Detects internal flaws, corrosion, and delamination in metallic and composite components.
  • Eddy Current Testing (ECT): Identifies surface and sub-surface cracks, especially around fastener holes and welded joints.
  • Thermographic Inspection: Reveals hidden defects in composite structures through heat flow analysis.
  • Drone-Based Visual Inspection: Provides high-definition imagery of hard-to-access areas such as vertical stabilisers, wing undersides, and fuselage crowns.
  • Radiographic Testing (RT): Captures internal defect profiles in critical components using X-ray imaging.
  • Visual and Borescope Inspection: Examines internal engine components, fuel systems, and confined spaces without disassembly.

Why Aerospace and Aviation Clients Choose NDTScan

We serve commercial airlines, military operators, private aviation firms, aerospace manufacturers, and maintenance repair organisations (MROs) across the UK and Europe. Our experienced teams deliver rapid-response inspections backed by internationally certified NDT technicians and aviation RAMS documentation.

Our reporting supports airworthiness certifications, scheduled maintenance tasks, defect rectifications, and major overhaul (MRO) programmes—ensuring that flight safety is never compromised.

Advanced NDT for Aerospace and Aviation Reliability

NDTScan plays a critical role in the Aerospace and Aviation industry by delivering high-resolution, non-invasive testing solutions that minimise risk and maximise structural lifespan. Our services go far beyond routine checks—we deliver mission-critical diagnostics that ensure every inspection is traceable, certifiable, and aligned with international aerospace standards.

From rotary aircraft to fixed-wing fleets and space-grade components, our testing technologies enable early detection of defects that could ground aircraft, jeopardise missions, or compromise safety. Whether integrated into regular line maintenance or conducted during major overhauls, our non-destructive evaluations help operators avoid costly unscheduled downtime, extend part service life, and meet stringent certification requirements.

Supporting Fixed-Wing, Rotary, and UAS Platforms in Aerospace and Aviation

We support a diverse range of aircraft and aerospace systems, offering tailored testing workflows based on operational status, airframe configuration, and component material. These include:

  • Commercial jets and regional aircraft

  • Military fixed-wing and rotary platforms

  • Helicopters operating in offshore and tactical environments

  • Unmanned aerial systems (UAS) for defence, survey, or logistics

  • Aerospace assemblies such as control surfaces, spars, and skins

  • Engine nacelles, pylons, and air intake systems

  • Undercarriage, wheel wells, and high-stress mechanical linkages

Our agile inspection model means we can test entire fleets or specific suspect areas, whether for fatigue tracking, accidental damage investigation, or return-to-service verification.

Inspection Tools Certified for Aerospace Applications

Every tool in our Aerospace and Aviation inspection suite is selected for its compatibility with aviation-grade materials and compliance with airworthiness protocols. All equipment is calibrated to EN, ASTM, or MIL specifications and operated by qualified Level II and III NDT technicians with aerospace endorsements.

Key portable systems include:

  • Handheld Phased Array Units for wing skins, engine pylons, and hardpoints

  • Rotating Eddy Current Probes for fastener inspection and surface crack detection

  • Thermal Cameras optimised for composite delamination and bond evaluation

  • HD Visual and Zoom Cameras mounted on drones for safe, efficient access

  • Borescopes and Videoscopes for turbine blade and fuel tank examination

  • Radiographic Systems (when approved) for landing gear and structural castings

By combining digital data capture, real-time defect visualisation, and cloud-based reporting, we help aviation clients accelerate fault diagnosis and reduce grounded aircraft hours.

Corrosion and Fatigue Aerospace and Aviation Monitoring for Airframes

Aircraft skin, frames, and joints are exposed to repeated cyclic loading, temperature variation, humidity, and vibration. This makes fatigue cracking and corrosion key failure modes for both pressurised and unpressurised zones.

We use phased array and eddy current methods to:

  • Monitor multi-layer lap joints for disbonding and cracking

  • Check fastener holes and rivet lines for subsurface corrosion

  • Identify stress corrosion cracking (SCC) in aluminium alloys

  • Map delamination or voids in honeycomb sandwich panels

  • Assess painted or coated areas without removing protective films

These Aerospace and Aviation services are vital in preventative maintenance programmes and often used in scheduled C-Checks, D-Checks, or mid-life extensions. Our data outputs support decisions on rework, patching, or part replacement with full evidence trail for regulators and quality assurance teams.

Composite Material Inspection and Bond Validation

Modern aircraft structures increasingly rely on carbon fibre, Kevlar, and hybrid composite assemblies. These lightweight materials are efficient but prone to internal failure mechanisms that are invisible on the surface.

Our composite-focused Aerospace and Aviation inspection capabilities include:

  • Ultrasonic pulse echo scanning for detecting debonds, impact damage, or voids

  • Thermography to assess energy flow patterns across bonded joints

  • Shear wave UT for delamination detection in curved or sandwich structures

  • Tap testing and sound attenuation analysis for general integrity checks

These are regularly used for engine nacelles, rotor blades, fairings, and composite flight control surfaces, and are compliant with OEM inspection procedures and repair specifications.

Digital Reporting for Airworthiness Documentation

Our reporting process delivers clear, audit-ready results suitable for inclusion in:

  • Maintenance records and AMM/MPD compliance documentation

  • EASA Part 145 and FAA 145 facility reporting systems

  • Return-to-service certifications and ARC renewal documents

  • OEM production quality control records

  • Structural repair manuals (SRM) follow-up and repair tracking

Each Aerospace and Aviation inspection can include digital imagery, annotated scan results, calibrated measurement records, and full technician traceability—allowing maintenance planners, certifying staff, and QA auditors to validate compliance with national and international aviation standards.

Supporting MRO, OEM, and Airline Operations

NDTScan works across the Aerospace and Aviation supply chain, supporting:

  • MRO facilities conducting regular inspections, repairs, and life extensions

  • OEMs and Tier 1 suppliers verifying part quality and process compliance

  • Airline engineering teams during out-of-base checks or structural concerns

  • Military operators and logistics teams managing complex fleets

  • Leasing companies and auditors verifying condition at handover

We understand the cost of delay in Aerospace and Aviation. Our service model emphasises rapid mobilisation, short on-site dwell times, and integrated digital reporting to help clients maintain full operational continuity with minimal disruption.

Why NDTScan Is Trusted Across the Aerospace and Aviation Sector

NDTScan delivers inspection services that meet the speed, precision, and certification demands of flight-critical applications. We are chosen because:

  • We use CAA, EASA, and FAA-compliant inspection methods

  • Our technicians are Level 2/3 certified with aerospace authorisations

  • We integrate with existing MRO and OEM inspection workflows

  • We offer 24/7 mobilisation and emergency inspection coverage

  • Our data is digitally traceable, audit-ready, and fully standardised

Whether certifying an engine pylon post-bird strike, checking an aileron assembly for moisture ingress, or performing condition assessments on parked aircraft, we provide the insight aviation operators need to stay airborne, safely and compliantly.

Features List for Aerospace and Aviation Surveys

  • Composite Integrity Assurance – Accurate detection of delamination, voids, and water ingress in CFRP, GFRP, and hybrid composites.
  • Non-Invasive Structural Scanning – Critical inspection of fuselage panels, wings, stabilisers, and nacelles with zero dismantling required.
  • Advanced Imaging and Ultrasonic Testing – High-frequency phased array ultrasound, shear wave, and thermographic inspection for internal flaws.
  • Regulatory Audit Support – Documentation and reporting aligned with CAA, EASA, FAA, and AS9100/EN9100 quality system requirements.
  • Onsite or Hangar-Based Services – Nationwide deployment across MROs, OEMs, and private airfields with certified technicians and aerospace-trained RAMS.
  • Proven Track Record – Trusted by aerospace primes, defence contractors, commercial carriers, and rotorcraft manufacturers across the UK and Europe.
Sales Support?

02080 888 724

Technical Support?

info@ndtscan.com

Yes. We use ultrasonic testing, eddy current, and thermography to inspect composites, aluminium, and other aerospace materials for cracks, delamination, and corrosion — all without dismantling parts.
We do. NDTScan supports inspections across civilian fleets, MOD assets, maintenance hangars, and aerospace manufacturing facilities. All work is completed to relevant aerospace standards and traceability protocols.
Absolutely. Our phased array ultrasonic and shear wave inspections are ideal for detecting disbonds, delamination and internal flaws in composite panels, radomes, fuselage skins and fairings.
Yes. Beyond aircraft, we inspect airport runways, taxiways, radar towers, and terminal structures using GPR, concrete scanning and LiDAR to support civil works, upgrades, and safety compliance.
Rapidly. We can deploy mobile NDT teams to your site or hangar, often within 24 hours, to assist with damage assessment and return-to-service clearance, avoiding extended AOG downtime.
Need reliable NDT support? NDTScan delivers advanced non-destructive testing and structural diagnostics across the UK. Explore our full capabilities below:

Our Services

Sectors We Support

Equipment & Technologies

Our NDT Process - Simplified

How NDTScan Delivers Clarity, Confidence, and Compliance

Initial Scope Consultation

We start by understanding your asset, its environment, and your inspection goals. Whether it's structural integrity, corrosion mapping or defect detection, our team tailors a solution that fits.

Advanced NDT Scanning

Using industry-leading equipment — including Trimble, Leica, DJI drones, and GPR systems — we perform detailed non-intrusive testing with minimal disruption.

Data Reporting & Analysis

You receive comprehensive, plain-English reports backed by high-resolution imagery, 3D models, and annotated scan maps. Data is delivered fast, often within the same week.

Recommendations & Support

Beyond inspection, we guide your next steps — from remedial works to structural interventions or re-inspections. We’re partners, not just service providers.

Precision Scanning. Proven Results. Trusted Nationwide.

Our performance protects your assets. Our technology leads the way. Our insight helps you decide.

We deliver specialist non-destructive testing (NDT) that helps you avoid risk, cut cost, and gain absolute clarity — across infrastructure, utilities, construction, marine and more.

Discover our process
Why Choose NDTScan

Changing the way industries think about inspection and assurance.

Proven, Compliant Technology

Our scanning systems are smart, secure, and fully compliant with UKAS, ISO 9712, and sector safety protocols. We bring the right tech to every job — no compromise.

Highly Skilled Team

Every NDTScan technician is certified, trained, and experienced in real-world environments — from rail tunnels to marine piles. You're in expert hands.

Certified, Auditable Results

We deliver UKAS-traceable reporting and standards-led inspection workflows — ideal for clients under CDM, Utilities, and Infrastructure compliance frameworks.

Support When You Need It

From urgent site visits to post-scan guidance, our team is on hand to support you — because clarity shouldn't wait until Monday.

FAQ - YAWA - Aerospace and Aviation

Frequently Asked Questions.

We understand that choosing the right non-destructive testing (NDT) partner for aerospace applications demands absolute confidence. Below you’ll find answers to common questions about our scan types, aircraft compatibility, technician certification, and turnaround timeframes — helping you meet compliance and flight-readiness with certainty.
Yes. We use ultrasonic testing, eddy current, and thermography to inspect composites, aluminium, and other aerospace materials for cracks, delamination, and corrosion — all without dismantling parts.
We do. NDTScan supports inspections across civilian fleets, MOD assets, maintenance hangars, and aerospace manufacturing facilities. All work is completed to relevant aerospace standards and traceability protocols.
Absolutely. Our phased array ultrasonic and shear wave inspections are ideal for detecting disbonds, delamination and internal flaws in composite panels, radomes, fuselage skins and fairings.
Yes. Beyond aircraft, we inspect airport runways, taxiways, radar towers, and terminal structures using GPR, concrete scanning and LiDAR to support civil works, upgrades, and safety compliance.
Rapidly. We can deploy mobile NDT teams to your site or hangar, often within 24 hours, to assist with damage assessment and return-to-service clearance, avoiding extended AOG downtime.